Before you send in your unit in, see if this works to get you a more stable router, the links below may offer more details that may help too:
WPS NVRAM Erase https://www.snbforums.com/threads/b...eta-is-now-available.55520/page-9#post-473141
M&M Config https://www.snbforums.com/threads/n...l-and-manual-configuration.27115/#post-205573
Sanitize Network https://www.snbforums.com/threads/rt-ac66u-slow-wan-to-lan.12973/page-3#post-269410
Save NVRAM Settings https://www.snbforums.com/threads/asus-dsl-88u-transfer-settings-question.42274/#post-359390
Control Channel Set up https://www.snbforums.com/threads/a...details-in-the-description.55582/#post-472051
amtm Step-by-Step https://www.snbforums.com/threads/amtm-step-by-step-install-guide-l-ld.56237/#post-483421
- With the router currently running, unplug the power plug from the router, and not just from the wall socket. Leave it for at least 2 minutes and up to an hour if you can (do you have another router to use for now)? Before continuing, make sure to unplug all USB devices, and all WAN and Ethernet cables too before powering it up in the next step.
- Perform a WPS NVRAM Erase by holding the WPS button and connecting the power plug (make sure to have left the power switch to the 'On' position). Hold for 10 to 30 seconds and the router should reboot and should take you to the setup wizard. If it doesn't, repeat the above steps (waiting at least 2 minutes with the power off) until it goes into the setup wizard when it boots up. Note: you'll be able to see the 'Asus' SSID if it worked properly.
- Perform a quick/temporary wizard setup, just enough to get to the router's advanced settings. Do not reboot the router at this point.
- Perform a GUI initiated reset to factory defaults, making sure to also check the box that says 'Initialize all settings...' before hitting the Restore button.
- When the router reboots this time, perform another quick/temporary wizard setup and flash the firmware you want on the router (I'm guessing RMerlin's).
- After the router reboots, perform a GUI initiated reset to factory defaults one last time, making sure to check the box that says 'Initialize all settings...' before hitting the Restore button.
- After the router reboots this time, do a minimal and manual configuration to secure the router and connect to your ISP (plug in the WAN cable if it isn't plugged in already).
- Now, check the box to 'Format the JFFS partition on next boot' and make sure you hit Apply at the bottom of the page too before rebooting the router 3 times in the next 15 minutes. Waiting for at least 5 to 10 minutes between reboots.
- Before you go customizing the router any further, I would recommend following the beginning part of the amtm Step-by-Step guide to have a spare USB drive properly formatted, and used with a swap file. Do not add any other scripts yet through amtm until the router has proved stable to this point.
Here, you should have the router and installed firmware in as stable a state as possible.
Use the suggestions in the M&M Config, the Sanitize Network and the Control Channel Set up in the links above to further stabilize the settings. Leave the router in this state for a few hours or a couple of days or more to know it is actually stable.
Now, for all your specific customizations, I would proceed slowly and methodically. Making only one change/addition at a time and testing fully and for an extended period to verify that this specific customization didn't break anything or make the router otherwise unstable. Don't forget to do a GUI initiated Reboot and test fully again with each change.
The above steps will either get your current router to a good/known state, or it will indicate that the RMA was actually needed.