: I will attempt more severe resetting, possibly by flashing Shibby's, using its thorough NVRAM wipe, and reflash back your firmware and test. I'll keep you posted!
I finally was able to take the time to try just that, and am sad to tell you that I have done just the above, and that port 80 and the administration pages were immediately available from the wan after :
-NVRAM clear (wps + on)
-flashing Shibby's tomato
-wiping with Shibby's
-flashing back Merlin's
-enabling openvpn server
This included several reboot, and no additional settings were done in openvpn (no port 80, no Tap, nothing) . The same applies when using the latest Asus official firmware. In some situations every ports from the LAN was open on the wan side.
Even though most of the ports can be masked by enabling the router's firewall, think this behavior is a cause for concern.
I found a mention of a similar problem on a RT-N66U, ( http://forums.smallnetbuilder.com/showpost.php?p=36150&postcount=130), but I'm not sure the bug is related.
I think the problem lies somewhere in the routing tables, possibly with buggy rules added, or not removed correctly, and is rather serious and worth investigating.