It sounds like I might be a bit late with this information since ASUS developers are looking into the 5GHz issues.
I did some testing yesterday with Merlin's 4.354.27Beta1 and then reverted to Merlin's 4.270.26b and ran similar tests. All testing was done with the nvram cleared and only minimal changes to the user settings like SSID name and password, IP address, Time zone, manual channel selection, etc.
I found one interesting behavior with 4.354 on 802.11a that supports what I had noticed a few days ago.
To those that aren't up to speed yet or might get the wrong idea, although I used Merlin's releases for this test, this isn't a problem with his releases. I have experienced the same issues with Asus's versions of the firmware.
I'm not characterizing this as a "broken" driver issue since I don't know if this is unique to my laptop's particular WLAN interface or not. But I am saying that my laptop works much better with the drivers in 4.270 than it does with the drivers in 4.354.
The laptop's device is a Dell 1470 Dual Band Mini-PCI with the BCM4319 / BCM2060 chipset. Drivers are updated to the newest version available dated Oct. 2006.
Here's what I did:
Turned everything else off. (I typically have 22-27 devices connected.)
Started one Desktop PC running 100 Mbps to the RT-N66u.
Started one Laptop running 54 Mbps on 802.11a with other bands disabled.
Both running Windows XP SP3. (Everything I'm working with is older for this test.)
Cleared nvram and loaded 4.354... and then cleared nvram again. (Overkill)
Set necessary settings to use router.
I used the Wireless Card utility in my laptop to monitor signal and connection speeds. This utility is always on in the tray and appears to have no appreciable impact on testing when open.
I also used LAN Speed Test (Lite) 1.2.0 as shown in the screenshot.
Physically I was sitting about 10-12 feet from the RT-N66u on a shelf in a closet. (1 wall between it and I) I tried to stay in the same position throughout the tests so that my own body didn't cause any signal changes.
One big surprise that I really feel is worth mentioning is that
channel selection on 802.11a made a noticeable difference for me. I had been using the lower channels (36, 40, 44) in the belief that lower frequencies would travel farther but found that I got a stronger signal on channels 149 and 157. It may have to do with the laptop's antennas so others might notice the opposite.
The difference that I noticed between the two drivers seems to be how they handle 20MHz vs 40MHz.
I've been running 802.11a set at 40MHz for 6 months or more since I'm the only one in the neighborhood that I can detect on 802.11a.
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With 4.354... I started with 40 MHz and noticed again that my connect speeds stayed in the 6.0 to 18.0 Mbps range according to the Wireless Utility.
LAN transfers were wildly varying from 1.x to 6.x Mbps. I couldn't get consistent speeds in the tests.
I changed to 20 MHz in various ways. I turned on Legacy mode, or set to 20 MHz in Auto mode and tested a bunch of times.
One big clue was that running at 20 MHz doubled my connect speeds. Instead of connecting at 6-18 Mbps, I was consistently connecting at 12-36 Mbps.
Once I got that sorted out, I noticed that every time I started a speed test, the connect speed would drop for the duration of the test. I could be sitting at 36 Mbps and then start the test and see the connect speed drop and fluctuate around 18-24 Mbps. I was getting average throughput speeds of 12-13 Mbps writing and 12-14 Mbps reading.
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Then I cleared nvram, loaded 4.270.26b, cleared nvram again, and set the basic settings to get running. I set the 802.11a channel to 149 again and set to 20 MHz.
With 4.270.26b (and Asus's 4.270) I connect at 54 Mbps and usually it stays there. I ran dozens of tests and tweaked a few settings on the RT-N66u to see what difference they made. LAN speed tests are a consistently 25-28 Mbps writing and 22-27 Mbps reading.
The screenshot below is from 30+ feet (through 3 walls) away instead of the 10-12 feet (and 1 wall) I tested with yesterday. (Our rooms aren't that small, I'm talking hallways and corners.
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I also noticed that I could run at 40 Mhz and Auto mode without affecting my connect speeds or throughput. The older driver seems to be much more compatible with my laptop.
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For reference, I ran a few LAN speed tests with the laptop wired at 100 Mbps to the RT-N66u as well and got 65-70 Mbps writing and 73-80 Mbps reading. That seems to support that the speeds I was getting on a good 48-54 Mbps connection are within the proper range.
Anyway, I hope this info helps! I'm going to have to stick with 4.270.x unless Asus releases a different driver for 802.11a or I find a newer Mini-PCI card that works better with the new drivers. It's kind of a shame because I like some of the new features I saw in 4.354.